Managing noise in healthcare spaces with fusion-bonded resilient flooring

March 20, 2020

by Mark Huxta and Sharon Paley

Images courtesy Ecore[1]
Images courtesy Ecore

According to the research paper, “Shades of Florence Nightingale: Potential Impact of Noise Stress on Wound Healing,” “Noise has long been recognized as an environmental stressor that causes physiological, psychological, and behavioral changes in healthy subjects. Environmental noise and its potential effects on healing and recovery are of special concern to nurses in hospital settings, where increased levels of noise and the effect of noise on patient sleep and cognitive function have been well documented in the literature,” (the paper was written by D.O. McCarthy, M.E. Ouimet, and J.M. Daun for the Holistic Nurse Practice in 1991).

Perhaps one of the most significant examples left behind by the founder of modern nursing, Florence Nightingale, was her commitment to patient care. She understood the importance of producing a state of mind and body conducive to healing. When it comes to designing the built environment in a way that promotes healing, the old adage of “out of sight, out of mind” rings true, as acoustics are too often neglected. Yet, according to the 2018 Hospital Consumer Assessment of Healthcare Providers and Systems (HCAHPS) scores, noise remains one of the poorest scoring categories[2].

The World Health Organization (WHO) guidelines call for continuous background noise in hospital patient rooms to remain at or below 35 dB(A) during the day and 30 dB(A) at night, with nighttime peaks no higher than 40 dB(A) (for more information, consult the WHO’s guidelines for community noise). The dBA metric is the most commonly used one for noise control guidelines and regulations. It stands for A-weighted sound pressure levels. A-weighting is used to represent the human ear’s sensitivity to various sounds. A 2005 study examining U.S. hospital noise levels over the previous 45 years found no facility complied with these guidelines. In fact, hospital background noise levels have been increasing since the 1960s, up from 57 dB(A) in 1960 to 72 dB(A) in 2007 during the daytime, and 42 dB(A) in 1960 to 60 dB(A) during the night (refer to “Noise levels in Johns Hopkins Hospital” by Ilene J. Busch-Vishniaca, James E. West, Colin Barnhill, Tyrone Hunter, Douglas Orellana, and Ram Chivukula).

Fusion-bonded resilient flooring consists of a vinyl surface bonded to a vulcanized rubber performance backing to offer the hygienic benefits of hard surfaces with the acoustic and ergonomic traits usually associated with carpets and other textile flooring.[3]
Fusion-bonded resilient flooring consists of a vinyl surface bonded to a vulcanized rubber performance backing to offer the hygienic benefits of hard surfaces with the acoustic and ergonomic traits usually associated with carpets and other textile flooring.

To better improve the healing environment for patients and providers, healthcare design professionals are now seeking materials with specific acoustic benefits. While noise is a subjective term and can be traced to a variety of sources (e.g. hallway conversations, footsteps, rolling carts, and alarms), hospitals and healthcare facilities are working to implement sound control and mitigate sound transmission, as both play a key role in creating a healing space.

Impact of noise on patients and staff

A comfortable acoustic environment is vital to supporting the safety, health, healing, and well-being of patients and providers. Patients’ physiological health can be negatively affected by poor acoustics, inhibiting the healing process and increasing their chances for readmission. High noise levels can lead to patient annoyance, sleep disruption, elevated blood pressure, and decreased healing rates (read “Influence of intensive coronary care acoustics on the quality of care and physiological state of patients” by I. Hagerman, G. Rasmanis, V. Blomkvist, R. Ulrich, C.A. Eriksen, and T. Theorell). In terms of mental and emotional health, acoustics can impact how comfortable and secure a patient and their family members feel in the healthcare setting. Noise is of particular concern in behavioral health facilities where there is a strong emphasis on creating a calm, quiet environment for patients. Loud noises that startle patients or disrupt sleep can have long-term effects[4], while poor sound isolation can present a lack of privacy and also cause discomfort.

Similarly, patient care teams also feel the impact of poor acoustics. When completing tasks in a space with a high level of noise, providers may have to exert more energy to listen or be heard, which can cause fatigue and burnout[5]. Speech intelligibility is imperative in a healthcare environment, and extraneous sounds can impede providers’ abilities to understand and quickly respond to a variety of auditory signals, such as conversations, alarms, and other equipment, which directly affect patient care and human error.

Further, the Health Insurance Portability and Accountability Act[6] (HIPAA) requires individual patient information that is communicated orally, written, or digitally must remain private. When the healthcare environment is finished with sound-reflecting materials or designed without acoustics in mind, discussions among patients and providers can easily carry into other areas and be overheard by an unintended listener. Poor acoustic design increases the risk of noncompliance with federal privacy regulations.

Healthcare designers and specifiers are seeking flooring materials with specific acoustic benefits to improve the healing environment for patients and providers.[7]
Healthcare designers and specifiers are seeking flooring materials with specific acoustic benefits to improve the healing environment for patients and providers.

Different design strategies and technologies can be used to quiet the healing environment and minimize the transmission of sound from adjacent spaces. Acoustical ceiling tiles and wall panels aim to protect patients and providers from extraneous noise by absorbing sounds from a variety of sources rather than just reflecting them back into the environment. Another often overlooked component is flooring surface technology that offers noise reduction without sacrificing cleanliness or ergonomic comfort.

Beyond carpet and tile

In the healthcare environment, hygienic and easy-to-clean flooring is a top priority, prompting most designers to select hard surface materials for durability and cleanliness. Constant foot traffic and the movement of equipment along these surfaces, however, create loud noises that increase sound levels throughout the facility and impact patient satisfaction. Opting for a carpet or other fibrous material that reduces floor impact sound, on the other hand, can raise concerns of cleanliness as well as increase risks of tripping and catching when rolling carts.

Recent breakthrough technology has resulted in a third option—fusion-bonded resilient flooring—that marries the hygienic benefits of a hard surface with the acoustic and ergonomic attributes associated with carpets or other textile surfaces. The flooring option consists of a vinyl surface fusion-bonded to a vulcanized composition rubber performance backing. These innovative materials reduce floor impact sound while providing supportive cushioning underfoot to drive safety and comfort. The fusion-bonded flooring also offers a wide variety of design and color possibilities, such as wood-like surfaces or modern finishes, without sacrificing the performance benefits of rubber flooring. Adding a new dimension in healthcare finishes, these resilient flooring options are helping to create more comfortable and effective healing environments for patients and providers.

In-room impact noise

A recent study has found that fusion-bonded resilient flooring and vulcanized composition rubber with cork reduced the floor impact sound that can be prominent in healthcare settings.[8]
A recent study has found that fusion-bonded resilient flooring and vulcanized composition rubber with cork reduced the floor impact sound that can be prominent in healthcare settings.

In healthcare environments where the staff is constantly in motion, flooring impact sound from rolling carts, footsteps, and dropped items can be a major source of noise. These sounds are often sudden and unpredictable, making them harder to tune out than more consistent ambient sounds like those from the heating and cooling system. A 2019 study showed peak occurrence rates (the amount of time a peak sound level was above a certain threshold) are correlated with HCAHPS scores for quietness (read “Evaluating hospital soundscapes to improve patient experience” by J.M Bliefnick, and E.E. Ryherd). Flooring impact sound can be a source of peak sound levels in healthcare environments. It can be reduced by selecting the right surfacing.

Noise has been a known issue in the healthcare environment for years, and many organizations have developed standards and guidelines to help address this problem. For instance, guidelines from the Facilities Guidelines Institute (FGI) set forth maximum design criteria for noise in interior spaces. However, these standards are often for building systems and based on unoccupied rooms. Therefore, they do not consider noises, such as footsteps, generated by building occupants.

Introduced in 2018, ASTM E3133, Standard Test Method for Laboratory Measurement of Floor Impact Sound Radiation Using the Tapping Machine, helps address this gap and provides the healthcare designer with a key acoustic metric for the healing environment. Testing to ASTM E3133 allows architects and designers to make an apples-to-apples comparison of the performance of various materials.

To compare the effect of different materials on flooring impact sound, Intertek was tasked with measuring the performance of five surfaces according to the new standard. They included concrete, vinyl composition tile (VCT), luxury vinyl tile (LVT), vulcanized composition rubber with cork, and vinyl surfaces fusion-bonded to a vulcanized composition rubber backing.

The graph details the effect of different materials on flooring impact sound, as per ASTM E3133, Standard Test Method for Laboratory Measurement of Floor Impact Sound Radiation Using the Tapping Machine.[9]
The graph details the effect of different materials on flooring impact sound, as per ASTM E3133, Standard Test Method for Laboratory Measurement of Floor Impact Sound Radiation Using the Tapping Machine.

Intertek’s testing shows concrete recorded the highest floor impact sound level of 93 dB, followed by generic VCT and LVT at 90 dB. In contrast, vulcanized composition rubber with cork tested at 81 dB, nine dB lower than VCT and LVT, almost 50 percent quieter. Finally, vinyl fusion-bonded to a vulcanized composition rubber backing had the lowest impact sound level at 77 dB—13 dB below VCT and LVT. A 13-dB decrease in noise level is equivalent to two-and-a-half times of relative quietness in terms of perceived loudness.

Testing also found the floor impact sound levels for vulcanized composition rubber with cork as well as vinyl fusion-bonded to vulcanized composition rubber were below the floor impact sound levels for a bare concrete floor at all frequencies. Floor impact sound levels for these two surface types were also below the VCT and LVT levels at almost all frequencies. At high frequencies, VCT is as much as 24 dB (more than four times) louder than vinyl surfaces with a vulcanized composition rubber backing.

Testing showed vulcanized composition rubber with cork and vinyl with a vulcanized composition rubber backing significantly reduced the ‘click’ (high frequency portion) of footsteps that is prominent with high-heels and hard-soled shoes on hard floor surfaces.

Impact sound transmission

Testing of in-room flooring impact sound is fairly new, but the testing and analysis of impact sound transmission from a room above to a space below has been common for decades. Common industry standards used to determine the severity of impact noise transferred from a source room to a space below are impact insulation class (IIC) and delta impact insulation class (ΔIIC) ratings. These standards play a key role in determining the effectiveness of flooring and flooring underlayments when addressing impact sound transmission from footsteps, rolling carts, and dropped items.

IIC ratings depend on the design and construction of an entire floor/ceiling assembly, but they can be improved significantly with the right selection of flooring and/or acoustical underlayments. Higher IIC ratings mean lower noise levels in the room below.

Where IIC ratings measure the performance of an entire floor/ceiling assembly, ΔIIC ratings just measure the impact insulation performance of floorcoverings and underlayments when tested on a standard 152-mm (6-in.) concrete slab. A ΔIIC rating is essentially the difference in IIC ratings between the bare 152-mm concrete slab, and the 152-mm concrete slab with the flooring and underlayment. For example, if a bare 152-mm concrete slab has a rating of IIC 29 and the addition of flooring and underlayment result in an IIC 52, the ΔIIC rating would be 23. Since ΔIIC ratings are based on a standard 152-mm concrete slab, they provide a better apples-to-apples comparison of the impact insulation provided by flooring and underlayment. However, when comparing underlayments, it is important to note the finish floor tested on top of the underlayment also affects the ΔIIC rating, so it is advisable to only compare underlayment tests using similar finish flooring materials.

Conclusion

Studies reveal loud sound levels can have a negative impact on patient wellness, provider efficiency, and the overall quality of care. To reduce sound levels and improve patient experience and outcomes, many healthcare facilities are now looking to update their site designs and building materials, including flooring selection. When evaluating the healthcare flooring options, it is important to consider the need to reduce noise levels while maintaining high standards of cleanliness to provide safety and comfort to patients and providers. Studies show resilient flooring surfaces backed with recycled rubber underlayment solve acoustical issues without creating a hygiene risk. These single, fusion-bonded materials contribute to a quieter environment more conducive to healing while supporting providers in their delivery of quality care.

Endnotes:
  1. [Image]: https://www.constructionspecifier.com/wp-content/uploads/2020/03/5111_N162.jpg
  2. poorest scoring categories: http://www.ashe.org/management_monographs/mg2015kenney.shtml
  3. [Image]: https://www.constructionspecifier.com/wp-content/uploads/2020/03/5111_N158.jpg
  4. long-term effects: http://www.psqh.com/marapr05/noise.html
  5. fatigue and burnout: http://www.healthdesign.org/sites/default/files/Sound%20Control.pdf
  6. Health Insurance Portability and Accountability Act: http://www.hhs.gov/sites/default/files/privacysummary.pdf
  7. [Image]: https://www.constructionspecifier.com/wp-content/uploads/2020/03/5111_N160.jpg
  8. [Image]: https://www.constructionspecifier.com/wp-content/uploads/2020/03/5111_N163.jpg
  9. [Image]: https://www.constructionspecifier.com/wp-content/uploads/2020/03/Ecore-FloorImpactSoundLevelsBarChart.jpg
  10. [Image]: https://www.constructionspecifier.com/wp-content/uploads/2020/03/MarkHuxta-Headshot.jpg
  11. mark.huxta@ecoreintl.com: mailto:mark.huxta@ecoreintl.com
  12. [Image]: https://www.constructionspecifier.com/wp-content/uploads/2020/03/IIDA-headshot.jpg
  13. sharon.paley@ecoreintl.com: mailto:sharon.paley@ecoreintl.com

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