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Advances in Rigid
Thermal Insulation
by Michael McAuley
Photo courtesy BASF
Plastic foams for thermal insulation
have been available for more than
70 years. Extruded polystyrene (XPS)
was introduced in 1943, followed by
expanded polystyrene (EPS) in 1950, and
polyisocyanurate (polyiso) in 1954. 1
Over the years, manufacturers have
expanded these basic foams into a
range of faced and un-faced products,
with numerous options including
fanfold bundles, composite panels,
and specialty insulations with built-in
drainage channels. Recently, a new
class of rigid foam has become
available: graphite polystyrene (GPS).
To further boost the thermal performance of EPS insulation,
GPS integrates high-purity graphite throughout the EPS
polymer matrix (insulation bead). With graphite being the
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most thermodynamically stable form of carbon, 2 GPS achieves
impressive thermal properties when the bead is expanded with
air (not a chemical reaction) into a solid rigid insulation.
The addition of the graphite results in an insulation that
can provide the same or greater R-values as EPS, but in a
thinner product. This makes GPS insulation suitable for use
in space-constrained areas and in colder climates. Another
benefit is the graphite in GPS insulation enhances the material’s
R-value as temperatures decrease.
In the same way XPS products are recognized by a range
of primary colors, GPS is readily distinguished by its gray/
platinum hue.
GPS performance attributes
While its chemistry starts with an EPS-based product, GPS
insulation expands on EPS performance in two primary ways:
R-value and water absorption. These factors, and other
specification criteria for GPS, are discussed in the paragraphs
that follow.
www.constructionspecifier.com 2016-05-16 8:59 AM