Hiding HVAC in plain sight

The three large beige boxes in the middle of the ‘K’-shape building’s roof are plenums that also aesthetically cover the newly installed energy-recovery ventilation (ERV) units from street view. Photos courtesy SEMCO
The three large beige boxes in the middle of the ‘K’-shaped building’s roof are plenums that also aesthetically cover the newly installed energy-recovery ventilation (ERV) units from street view.
Photos courtesy SEMCO

What do you do when there’s no room to retrofit an HVAC exhaust air system inside a building? Take it outside and hide it behind architectural accoutrement.

This was the solution implemented at Saint Thomas West Hospital in Nashville.

Instead of space-consuming conventional indoor HVAC ductwork, the retrofit created return-air distribution to new rooftop energy-recovery ventilators (ERV) through ducts constructed of acoustical panels on the hospital’s exterior. To hide the ductwork from the building’s façade, the design team came up with a support mount system.

Built in 1973, the hospital’s seven-story K Tower required an upgrade to its HVAC system that provided cost-cutting energy recovery, preheated increased outdoor air, and enhanced indoor air quality (IAQ).

The HVAC project was part of a four-year, multi-phase $95-million renovation of the 195,096-m2 (2.1 million-sf) campus. The retrofit also helps the building meet current American Society of Heating, Refrigerating, and Air-conditioning Engineers (ASHRAE) 170, Ventilation for Health Care Facilities, enhancing IAQ for patients and employees.

A ground-level view of the side of the building. The middle track is aesthetic acoustic panels used as ductwork to collect air from each floor and transport it to the roof.
A ground-level view of the side of the building. The middle track is aesthetic acoustic panels used as ductwork to collect air from each floor and transport it to the roof.

Maintaining the building’s aesthetics was a priority. The panels’ custom factory powder-coated sandalwood color matches the building’s exterior and blends into the façade’s exterior. The panels also have custom factory-designed 3.8-m (12.6-ft) lengths. When combined with a 152.4-mm (six-in.) wide metal support band, the panels match up with the building’s precast concrete seams, which are spaced at 4-m (13-ft) increments. As a result, the panel and building seams match and appear continuous.

Custom-designed to remain unseen, the riser suspension system also allows for seismic and wind loads using hidden wedge anchors drilled into the precast concrete. Unseen 127 x 127-mm (5 x 5-in.) tubular steel stubs incorporated into the building-side of the panels connect to the wedge anchors. The result is a riser with no visible support structure.

Collecting the exhaust air from each wing riser is a 1.8 x 3.7 x 19-m (6 x 12 x 63-ft) plenum, also constructed of acoustical panels. The plenum aesthetically appears as a rooftop architectural façade and hides the three packaged ERV units from street-level view.

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One comment on “Hiding HVAC in plain sight”

  1. Whoever designed this hospital was pretty creative to hide the HVAC system with the architectural design. I think this was a smart thing to do. I’ve heard that business are more likely to have more customers when the building is more appealing.

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