Thermoplastic and rubber extrusions
To accommodate varying hydrostatic pressure and movement, most thermoplastic and rubber waterstops come in different extruded profiles, widths, and thicknesses. For years, the most widely used waterstops were those anchored by having a dumbbell shape at each end, which provided a ‘cork-in-the-bottle’ seal when the joint opens. However, American Concrete Institute (ACI) 504R, Guide to Joint Sealants for Concrete Structures, reports this seal is ineffective at small joint movements, and at wider movements the waterstop
is placed in considerable tension. To overcome these issues, waterstop manufacturers developed profiles with multiple raised ribs to provide improved anchoring and sealing performance.

Both ribbed and dumbbell waterstops are available with flat-web or bulbed centers. They typically are available in 15.2-m (50-ft) rolls, in widths of 102 to 305 mm (4 to 12 in.) and thicknesses of 5 to 13 mm (3/16 to ½ in.). Flat-web waterstops are recommended for use in construction and contraction joints where little or no movement is expected. Since the center bulb flexes to accommodate both shear and transverse movements, these waterstops can be used in expansion, contraction, or construction joints. The center bulbs come in various sizes to accommodate differing amounts of joint movement, with larger-diameter center bulbs suitable for greater joint movements.

Some ribbed waterstops have a center bulb with
a thin tear-web on one side that ruptures upon joint expansion. With the tear-web broken, the center bulb can open up to the extended width of the joint without stressing the embedded ribbed sections. The tear-web keeps concrete out of the center bulb during concrete placement. Manufacturers recommend using tear-web waterstops where large movement is expected. They should be installed so the tear-web side faces the direction of positive pressure.

While rubber thermoset waterstops have excellent mechanical properties (i.e. high tensile strength and good elongation), they are difficult to field-fabricate as the rubber is vulcanized, meaning it has already taken a ‘set’ (i.e. thermoset) and cannot be heat-welded together like thermoplastic materials.

Waterstop size (i.e. width) is determined by the expected head of water pressure to be encountered at the joint. The general rule of thumb is the larger the size of a waterstop (e.g. widths of 102, 152, 229 mm [4, 6, 9 in.]), the greater the hydrostatic pressure resisted by the waterstop.

However, it is not just size/width affecting performance—profile thickness and ribbing also play important roles with thicker products resisting higher hydrostatic pressures. Waterstop manufacturers can recommend size and type when actual project design conditions are available for review. Further, the manufacturer can provide guidance on the minimum depth of embedment the waterstop should be installed in the concrete for the expected hydrostatic pressure.

Special thermoplastic materials and profiles
For better chemical resistance to fluids, dumbbell and ribbed center-bulb waterstops are produced with thermoplastics and rubbers such as polyethylene and TPV—the latter for primary and secondary containment structures, as well as ozone contactor wastewater structures. TPV waterstops are resistant 
to a wide range of oils, solvents, and industrial chemicals. Unlike PVC, TPV contains no plasticizer to leech out when exposed to chemicals and fuels.

One manufacturer reports TPV can withstand prolonged exposure to low and high temperatures (−100 to 135 C [−150 to 275 F]) without detrimental effects, but becomes very soft around 150 C (300 F), and melts at approximately 200 C (400 F). Therefore, for applications requiring very high heat resistance, metallic waterstops (discussed later in this article) should be specified and installed. For excessively cold climates, ‘arctic-grade’ PVC waterstop is specially formulated to retain its flexibility and physical properties to the range of −45 C (−50 F).